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March 29, 2026The International Journal of Advanced Manufacturing Technology0 citationsOpen Access

Deep learning-based framework for automated circuit waveform anomaly detection in intelligent manufacturing

HHHao-Ming HsuKCKai-Lun ChangWCWei-Che Chang

Key Points

  • The aim is to develop an automated methodology for detecting anomalies in circuit waveforms during manufacturing.
  • Integrated a deep learning framework for circuit waveform analysis
  • Used Long Short-Term Memory (LSTM) and U-Net architectures
  • Implemented a mutual transformation mechanism for signal integrity
  • Conducted comparative experiments with four existing anomaly detection methods
  • Achieved a 96.66% F1-score for anomaly detection
  • Detected various error types with high accuracy (over 99%)
  • Showed efficiency in real-time inspection control and yield loss reduction

Abstract

Inspection of circuit waveform measurements is essential to ensure electronic product standards but is often labor-intensive, especially in large-scale manufacturing. This article presents an automated waveform anomaly detection methodology based on a deep learning driven converting and correction framework, specifically designed to enhance intelligent manufacturing by enabling real-time inspection control, reducing yield losses, and integrating with AI-driven production systems. Comparative experiments against four state-of-the-art methods, including FastFlow, PatchCore, VT-ADL, and Dinomaly, demonstrate that the proposed approach attains a 96.66% F1-score across multiple anomaly categories. A key innovation is the mutual transformation mechanism, designed to preserve signal integrity while preventing direct replication in correlated waveforms. By integrating a Long Short-Term Memory (LSTM) network with a U-Net architecture, the method simultaneously captures spatial and temporal dependencies, and an attention block further enhances focus on key waveform features. A correction model iteratively refines the transformed waveforms, further enhancing detection accuracy. Evaluations across various error types, such as trigger error (99.72%), overcurrent (99.77%), and color change (99.99%), highlight the robustness of this system. This framework offers an efficient solution for waveform anomaly detection, making it particularly well-suited for high-volume electronic product testing and quality assurance in intelligent manufacturing environments, supporting Industry 4.0/5.0 goals of automation and predictive maintenance.

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Cite This Study

Hsu et al. (2026) studied this question.

synapsesocial.com/papers/69c8c25dde0f0f753b39cb33https://doi.org/10.1007/s00170-026-17900-5
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