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April 1, 2026Energies0 citationsOpen Access

Comprehensive CFD Modelling and Experimental Validation of a Full-Scale Finned-Tube Adsorption Heat Exchanger with Parametric Optimization

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SJSzymon JanuszMBMarcin BorcuchPCPiotr Cyklis

Key Points

  • The aim is to develop and validate a CFD model for improving the efficiency of adsorption heat exchangers used in cooling systems.
  • Designed and constructed a custom laboratory-scale test facility for experimental validation.
  • Conducted numerical analyses varying fin thickness, fin spacing, and water-flow velocity.
  • Calibrated the CFD model using experimental data from the test facility.
  • Achieved a maximum result difference of 5% between CFD predictions and experimental data.
  • Optimal performance was observed with minimal fin thickness, moderate fin spacing, and specific flow velocity.
  • The combined approach of CFD modelling and experiments demonstrates a robust method for optimizing performance.

Abstract

Thermally driven adsorption cooling systems are gaining increasing attention as a promising solution to use low-grade waste heat and reduce electricity consumption. However, their performance is strongly limited by inefficient heat and mass transfer within adsorption heat exchangers, and there is still a lack of experimentally validated models for full-scale devices. This study presents the development and full-scale experimental validation of a CFD model for a finned-tube adsorption heat exchanger dedicated to thermally driven cooling applications. A custom laboratory-scale test facility was designed and specially constructed for this purpose, replicating the operation of a real adsorption chiller while enabling direct gravimetric measurement of the total mass of vapour adsorbed by the entire exchanger. The experimentally tested reference exchanger (ADHX₂₂) featured a fin spacing of 2 mm and a fin thickness of 0. 2 mm. Systematic numerical analyses assessed the effects of fin thickness (0. 2 mm to 0. 4 mm), fin spacing (2 mm to 8 mm), absence of fins, and water-flow velocity (0. 2–4 m s−1) on heat transfer efficiency and adsorption capacity. The CFD model (ANSYS Fluent) was calibrated with experimental data and achieved a maximum result difference of 5%. Optimal performance occurred with minimal fin thickness, moderate fin spacing (6 mm to 8 mm), and flow velocity around 1. 5 m s−1, balancing heat transfer, sorbent mass, and pumping power. The study demonstrates that combining validated CFD modelling with targeted experiments provides a robust pathway to optimise adsorption heat exchangers and enhance the efficiency of thermally driven cooling systems.

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Cite This Study

Janusz et al. (2026) studied this question.

synapsesocial.com/papers/69cd7b695652765b073a96f8https://doi.org/10.3390/en19071711
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