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April 3, 2026ACS Nano0 citationsOpen Access

Effect of Chemical Segregation and Surface Defect Formation on the Mechanism of the Aluminum Dendrite Growth

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XLX. LiuFRFatemehsadat RahideTYTingting Yang

Key Points

  • This research aims to understand how chemical segregation and surface defects influence aluminum dendrite growth in rechargeable batteries.
  • Analyzed stages of aluminum dendrite growth in rechargeable aluminum batteries.
  • Investigated chemical segregation behavior and strain concentrations during growth stages.
  • Examined microstructural changes related to surface defect formations in dendrites.
  • Identified tip growing stage characterized by significant chemical segregation and strain inhomogeneities.
  • Noted that large dendrite growth involves surface defects like twin boundaries akin to stacking faults.
  • Demonstrated that these mechanisms could affect ion deposition uniformity and safety in battery applications.

Abstract

Rechargeable aluminum batteries (RABs) are one of the most promising beyond lithium-ion battery chemistries. However, nonuniform dendrite growth during the cycling process remains an obstacle for practical application. In this work, we investigated different stages of the Al dendrite growth mechanism in an Al rechargeable battery system. The first stage of Al dendrite growth is a tip growing stage, where the chemical segregation behavior occurs at the center of the dendrite, with further strain concentration identified inside the chemically inhomogeneous regions; these chemical and strain inhomogeneities are attributed to the metal-corrosive electrolyte interaction. Furthermore, in the large dendrite growth stage, chemical segregation is not pronounced, while surface defect structures such as coherent and incoherent twin boundaries start to appear; these boundaries are connected through multiple stacking faults and migrate along the dendrite growing surface, which is believed to be one of the growth mechanisms for the large dendrite surface. This investigation provides an in-depth analysis of the microstructure evolution and changes occurring in Al dendrites during electrochemical disposition. This perspective creates opportunities for a more-tailed approach in designing future electrolytes and modifying anode surface to promote uniform ion deposition and lessen the safety concerns of Al dendrites in Al rechargeable batteries.

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Cite This Study

Liu et al. (2026) studied this question.

synapsesocial.com/papers/69cf5cd15a333a821460a504https://doi.org/10.1021/acsnano.5c20990
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