Developing efficient and durable electrocatalysts for the alkaline hydrogen evolution reaction (HER) remains challenging due to intrinsically sluggish reaction kinetics and the limited long-term stability of many non-noble metal catalysts under continuous operation. Herein, a nickel-doped polypyrrole/chitosan composite electrode on stainless steel (PPy/Chi/Ni) was fabricated via electrodeposition as a low-cost and scalable method. Benefiting from the combined effects of Ni incorporation and the conductive polymer–biopolymer composite framework, the optimized PPy/Chi/Ni electrode exhibits enhanced HER activity in alkaline environment, delivering a low overpotential of η10 = 78 mV at a current density of 10 mA·cm−2 and a reduced Tafel slope of 93 mV·dec−1, indicative of accelerated reaction kinetics. Structural and morphological characterizations by XRD, FTIR, and FESEM indicate the formation of the composite structure. FESEM images suggest that the deposited layer forms a relatively uniform coating on the stainless steel substrate. EIS further reveals improved interfacial charge-transfer characteristics upon Ni doping. Additionally, long-term stability tests confirm the structural integrity of the composite electrode and its electrochemical stability under HER conditions by demonstrating stable HER performance for 15 h with only a 22 mV potential change at a constant current density. By providing a conductive interface and numerous catalytic sites, the Ni-doped electrocatalyst coating activates the stainless steel substrate, leading to a 79% reduction in overpotential compared to bare stainless steel and thereby significantly improving its HER performance.
Yılmaz et al. (2026) studied this question.