A Monitoring Method for In-Flight Droplet Flow Rate Based on Laser Imaging

Efficient plant protection requires precise monitoring of spray droplets, yet current in situ methods for measuring in-flight droplet flow are limited. This study proposed a laser imaging-based method to quantify spray intensity without physical contact or tracers. An optimal imaging angle was determined via simulation by maximizing the linearity between the received optical feature and droplet volume density while satisfying geometric constraints. A compact acquisition device was then developed and tested with eight nozzle specifications under fixed pressure. Image processing algorithms—including cropping, RGB channel separation, and binarization—were employed to extract pixel area and cumulative intensity, with gravimetric measurements serving as the reference. Results showed that under optimized exposure and gain settings, features from the green and blue channels exhibited a strong linear correlation with flow rate (R2 = 0.93–0.97). Based on these findings, this study demonstrates that in-flight droplet flow rate can be directly quantified from image features—a departure from conventional deposition-based approaches. The proposed method enables rapid, non-contact spray assessment using only a camera and laser module, offering a low-cost, simple-structured solution for spray system optimization and field monitoring.