Investigation of Hot Deformation Behavior and Microstructure Evolution of Ti-3Al-2.5V-0.5Ni Alloy

This study systematically investigates the hot deformation behavior and microstructure evolution of Ti-3Al-2.5V-0.5Ni alloy under compression at temperatures ranging from 800 °C to 1010 °C and strain rates ranging from 0.1 s−1 to 10 s−1, with a maximum deformation of 75% (with a corresponding true strain of 1.4). An Arrhenius-type constitutive equation was developed, and a hot processing map was established using a dynamic material model (DMM). Microstructural evolution was characterized using electron backscatter diffraction (EBSD). A hot processing map delineated stable and unstable regions. Regions with high power dissipation efficiency (η) were identified at deformation temperatures of 850–880 °C with strain rates of 0.1–10 s−1, and at 940–960 °C with strain rates of 1.5–10 s−1. These regions show high recrystallization fraction and good processing performance. The instability zone was observed at about 900 °C and high strain rate, which should be avoided during processing. The microstructure analysis of different power dissipation efficiency regions was carried out in detail. The results show that the power dissipation efficiency is about 0.38 at the deformation temperature of 950 °C and the strain rate of 0.1 s−1, accompanied by high dynamic recrystallization. However, when the deformation condition is 800 °C and 10 s−1, the power dissipation efficiency is lower than 0.18, the degree of recrystallization is limited, and a large number of dislocations accumulate. In summary, the large strain rolling of Ti-3Al-2.5V-0.5Ni alloy should be processed in the high-temperature α + β phase region (850–900 °C) and low-to-medium strain rate range of 0.1–5 s−1. The process conditions can promote high recrystallization fraction, good processability, and weakened crystallographic texture, thereby minimizing the anisotropy of the final sheet. This study provides theoretical guidance for the optimization of industrial hot processing parameters of the alloy.