A Study on the Influencing Factors of the Mechanical Properties of Steel-Fiber-Reinforced Cement Concrete

This study systematically investigates the influence of steel fibers on the mechanical properties of cement concrete. End-hook, shear, and milling type steel fibers were selected, with comparisons made to copper-plated and corroded steel fibers. The effects of fiber type, aspect ratio (40–60), and volume content (0.5–1.5%) on the compressive, flexural, and splitting tensile properties of concrete were analyzed. A multi-objective mechanical performance prediction model was established using a combined macro- and micro-scale testing approach, integrated with response surface methodology (RSM) and I-optimal design. The results indicate that steel fibers can significantly enhance the overall mechanical properties of concrete. Among the types tested, the end-hook fiber exhibited the best performance in compressive and splitting tensile strength, and the 28-day compressive strength increased by 41% compared with plain concrete, while the milling fiber showed the greatest improvement in flexural strength, and the value reached up to 72%. Furthermore, the failure mode observations indicated that steel fiber incorporation fundamentally altered the fracture behavior of concrete, transitioning it from brittle fracture to quasi-ductile behavior with post-crack load-carrying capacity, particularly for end-hook and milling fiber types. An optimal parameter window for the fiber reinforcement effect was identified, with the best comprehensive performance achieved at an aspect ratio of 50–60 and a fiber content of 0.5–1.0%. The enhancement effect of copper-plated and corroded steel fibers was limited due to reduced interfacial bonding performance. The developed model demonstrates high prediction accuracy, providing a theoretical and experimental basis for the engineering application of fiber-reinforced concrete.