Microstructure and Mechanical Properties of Narrow-Gap Laser Wire-Fed Welded S32101 Duplex Stainless Steel Thick-Plate Joints

Duplex stainless steel is widely used in nuclear power, the chemical industry, coastal infrastructure, and other fields due to its excellent mechanical properties, physical properties, and corrosion resistance. This paper focuses on the narrow-gap groove laser welding with wire filling conducted on 25 mm S32101 duplex stainless steel. It analyzes the microstructural features of various regions within the welded joint and evaluates its mechanical properties and corrosion resistance. Research indicates that the thermal cycle effect during multi-layer and multi-pass welding significantly affects the microstructure and properties of the joint. Austenite in the weld seam area mainly precipitates along the dendrite boundaries; in the overlap area of the weld beads, due to the secondary thermal cycle effect, the austenite content significantly increases to 56.2%, and the grain size is refined; in the heat-affected zone (HAZ) near the seam, austenite appears in stripes, and its content decreases to 39.4%. Mechanical property tests reveal that the welded joint exhibits an average tensile strength of 705 MPa, surpassing that of the base material. The corrosion resistance of the weld zone closely mirrors that of the base material, yet the corrosion resistance of the heat-affected zone (HAZ) is diminished due to the reduction in austenite content and the potential precipitation of harmful phases.