Hybrid Narwhale Optimization with Super Modified Simplex and Runge–Kutta Enhancements: Benchmark Validation and Application to Fuzzy Aggregate Production Planning

Aggregate production planning (APP) helps medium-term production, manpower, inventory, and subcontracting decisions match expected demand. Deterministic planning models are generally ineffective in manufacturing due to demand and operational variability. Fuzzy linear programming (FLP) has been frequently used to describe imprecision using membership functions and satisfaction levels. Despite its versatility, accurate approaches for solving multi-objective FLP-based APP models become computationally expensive as issue size and complexity increase. Thus, metaheuristic algorithms are widely used, although many still have premature convergence, parameter sensitivity, and restricted scalability. This study investigates the Narwhal Optimization Algorithm (NO) as a population-based metaheuristic framework. It proposes two hybrid variants to improve convergence reliability and constraint-handling capability: NO combined with the Super Modified Simplex Method (SMS) for local refinement and NO integrated with a Runge–Kutta-based optimizer (RK) for search stability. These hybrid techniques are tested for solution quality, convergence behavior, and robustness using eight response-surface benchmark functions and four constrained optimization problems. A real-parameter fuzzy APP problem with three goods and a six-month planning horizon uses the best variations. The Elevator Kinematic Optimization (EKO) algorithm, chosen for its compliance with the same mathematical framework and consistent parameter values, is used to compare the offered solutions fairly and controlled. Fuzzy programming uses a max–min satisfaction framework with linear membership functions from positive and negative ideal solutions. Computational experiments assess solution quality, stability, and efficiency for nominal and ±10% demand disturbances. The hybrid NO variants better resist premature convergence, stabilize solutions, and satisfy users more than the original NO and benchmark approaches. For small and medium-sized organizations in dynamic situations, hybrid narwhal-based optimization appears to be a reliable and scalable decision-support solution for APP problems under uncertainty.