A Rolling Bearing Fault Diagnosis Method Based on PSO-Optimized FHN Stochastic Resonance

Early bearing faults are often difficult to identify because their characteristic components are weak and easily masked by strong interference. To improve weak-fault feature extraction, this paper proposes a particle-swarm-optimization-based FitzHugh–Nagumo stochastic resonance (FHN-SR) method for bearing vibration signals. The raw signal is first preprocessed by de-meaning, Hilbert envelope demodulation, and standardization to construct a stable stochastic resonance (SR) input. Then, the key model parameters are adaptively optimized by maximizing the output signal-to-noise ratio around the target fault characteristic frequency. To evaluate the proposed method comprehensively, comparisons are carried out with classical SR, underdamped bistable stochastic resonance (UBSR), and a Fast-Kurtogram-based envelope-analysis scheme. Experimental validation is performed on three fault cases, including the rolling element fault case from the Case Western Reserve University (CWRU) dataset and the inner-race and outer-race fault cases from the Machinery Comprehensive Diagnostics Simulator (MCDS) platform. The results show that FHN-SR produces a clearer concentration of fault-related energy and achieves a higher output signal-to-noise ratio (SNR) than the compared methods in most cases. In particular, under degraded noise conditions, FHN-SR maintains more stable enhancement performance, indicating stronger robustness to interference. These results demonstrate that the proposed method provides an effective approach for extracting weak bearing fault features under complex noise backgrounds.