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April 16, 2026ACS Applied Materials & Interfaces0 citations

Manipulating Droplet Dynamics for Enhancing Dropwise Condensation on the Ultra-Slippery Hydrophilic Surface

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YYYushan YingSYSiyan YangTZTianfeng Zheng

Key Points

  • The aim is to enhance dropwise condensation on an ultraslippery hydrophilic surface through droplet dynamics manipulation.
  • Developed a US-HI surface using PEG silane grafting for droplet mobility.
  • Investigated dynamic characteristics including growth, coalescence, and contact line migration of droplets.
  • Compared efficiency with state-of-the-art condensing surfaces.
  • Condensed droplets on the US-HI surface grow and coalesce approximately ten times faster.
  • Droplets detach and renew 24.8% more efficiently compared to existing surfaces.
  • Increased number density of microdroplets significantly boosts heat transfer rates.

Abstract

Ultraslippery hydrophilic (US-HI) surfaces with excellent droplet mobility are of great interest in science and engineering for various energy and water applications. Manipulating droplet dynamics and interactions on the US-HI surface can offer insights to enhance condensation heat transfer. In this work, a US-HI surface with an ultralow contact angle hysteresis is prepared by grafting PEG silane onto the substrate to minimize both the nucleation energy barrier and the sliding resistance of droplets for efficient dropwise condensation. Dynamic characteristics of condensed droplets on the US-HI surface are quantitatively investigated, including droplet growth, coalescence dynamics, contact line migration, and size distribution evolution. Compared with state-of-the-art condensing surfaces, the condensed droplets on the US-HI surface not only grow and coalesce about an order of magnitude faster but also detach and renew 24.8% more efficiently. The high-frequency droplet departure on the US-HI surface significantly increases the number density of microdroplets, which primarily contribute to dropwise condensation heat transfer, even surpassing the condensation rate observed on superhydrophobic surfaces. The findings offer insights and an avenue for droplet manipulation and surface design to achieve efficient phase-change processes.

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Cite This Study

Ying et al. (2026) studied this question.

synapsesocial.com/papers/69e07d3c2f7e8953b7cbe432https://doi.org/10.1021/acsami.6c01158
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