The high cost and limited availability of platinum (Pt) remain major barriers to the widespread deployment of proton‐exchange membrane fuel cells (PEMFCs). Here, we report a novel and scalable strategy for fabricating ultradurable electrocatalysts with low Pt loading using commercially available silver (Ag) leaf (varakh) as a low‐cost substrate. A modified self‐terminating electrodeposition (STED) protocol was adapted to deposit Pt overlayers while suppressing galvanic displacement and substrate corrosion. A key feature of this approach is an in situ electrochemical activation step involving controlled potential cycling up to 1.25 V RHE . This process selectively leaches residual Ag and generates a stable, nanoporous, Pt‐enriched architecture accompanied by Ag–Pt alloy formation. The resulting catalyst exhibits a Pt loading of 52.1 ± 3.7 µg cm −2 and an initial electrochemically active surface area (ECSA) of 8.36 ± 0.07 m 2 g −1 . Remarkably, no ECSA degradation is observed over 30 000 potential durability cycles, meeting the US Department of Energy targets while maintaining cost‐effective Pt utilization for PEMFC applications.
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Khantesh Agrawal
Venugopal Santhanam
Electroanalysis
Indian Institute of Science Bangalore
Indian Institute of Technology Dhanbad
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Agrawal et al. (Wed,) studied this question.
www.synapsesocial.com/papers/69e31f9e40886becb653edca — DOI: https://doi.org/10.1002/elan.70135