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April 18, 2026IET conference proceedings.0 citations

Welding copilot: an LLM-empowered digital twin for human-like robotic welding

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YCYuda CaoWWWei WuQCQiqi Chen

Key Points

  • The aim is to create an intelligent welding framework that integrates expert knowledge and automation in robotic welding.
  • Developed an intelligent system connecting IoT data collection and a welding knowledge repository.
  • Constructed WeldGPT, a large-model module using LoRA fine-tuning and augmented prompting.
  • Created Robot-Executable Welding Procedures to optimize robotic welding tasks.
  • Tested the system with historical data from a shipyard's robotic fillet-weld production.
  • WeldGPT successfully reproduced key parameter-setting patterns from existing procedures.
  • The system provided useful initial configurations for refining robotic welding programs.
  • Demonstrated potential for interactive adjustments via a web-based interface.

Abstract

Welding in shipbuilding remains highly dependent on skilled labour, while expert know-how is difficult to formalise and existing automation solutions are often fragmented at the system level. This paper presents a welder-centred intelligent welding framework that links IoT-enabled data collection, a welding data and knowledge repository and an LLM-based welding copilot. At the core of the copilot, we develop WeldGPT, a welding-domain large-model module built on Qwen-7B with LoRA-based fine-tuning and retrieval-augmented prompting over structured welding manuals and experience data. Welding tasks are represented by a unified Task and Condition Description, which, together with entries retrieved from Welding Manual and Welding Knowledge and Experience, is transformed by WeldGPT into Robot-Executable Welding Procedures in terms of parameter settings and robot-oriented operation plans. A prototype Weld Copilot system is instantiated using historical data and procedures from a robotic fillet-weld production line at a medium-sized shipyard located in Zhuhai, China. Preliminary offline results indicate that WeldGPT can reproduce the main parameter-setting patterns encoded in existing procedures and provide practically useful starting points for configuring and refining robotic welding programs, supported by a web-based interface for interactive inspection and adjustment.

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Cite This Study

Cao et al. (2026) studied this question.

synapsesocial.com/papers/69e3211640886becb654041chttps://doi.org/10.1049/icp.2026.0534
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