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April 19, 2026AIChE Journal1 citations

Coproduction of potassium diformate and hydrogen via glycerol electrooxidation at industry‐level current density

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FMFanpeng MaLGLingyu GaoHGHuanhuan Guo

Key Points

  • This work aims to enhance hydrogen production while coproducing potassium diformate using glycerol electrooxidation.
  • Fabricated nanoneedle-like NiCo2O4 electrocatalyst.
  • Achieved glycerol electrooxidation at a low potential of 1.35 V vs. RHE.
  • Operated electrolysis at an industrial-level current density of 500 mA cm−2 for 240 hours.
  • Conducted techno-economic analysis of the integrated electrolysis system.
  • Reduced cell voltage by 551 mV and energy consumption by 1.59 kWh Nm−3 H2 compared to water splitting.
  • Established an industrial-scale system with 11 electrode pairs producing potassium diformate.
  • Confirmed strong profitability for the coupled hydrogen production and chemical revenue model.

Abstract

Abstract The economics of conventional water electrolysis is restricted by the energy‐intensive oxygen evolution. To address this, we fabricate nanoneedle‐like NiCo 2 O 4 electrocatalyst capable of achieving efficient selective glycerol electrooxidation at low potential of 1.35 V vs. RHE, facilitated by synergistic redox cycling between Ni and Co sites in electrogenerated Ni/Co(OOH) species. Stable electrolysis at 500 mA cm −2 for 240 h markedly reduces the cell voltage by 551 mV and the energy consumption by 1.59 kWh Nm −3 H 2 as compared to water splitting. Impressively, we establish an industrial‐scale integrated electrolysis system with 11 electrode pairs (10 × 10 cm 2 each), enabling high production of potassium diformate within a short period of time. Techno‐economic analysis confirms strong profitability for the coupled system, validating a feasible “green‐hydrogen‐production‐sustained‐by‐chemical‐revenue” paradigm. This work offers a high‐performance spinel‐based anode material that efficiently drives coproduction of high‐value‐added chemical and hydrogen at the industrial level.

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Cite This Study

Ma et al. (2026) studied this question.

synapsesocial.com/papers/69e47282010ef96374d8e772https://doi.org/10.1002/aic.70408
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