Design and Implementation of Miniaturized Low-Frequency Flexibility-Enhanced Rotating Cantilever Beam Piezoelectric MEMS Microphone

In response to the pressing need for miniaturized MEMS microphones in wearable technology and mobile devices, and to surmount the technical limitations inherent in conventional piezoelectric microphones, which typically depend on enlarging chip dimensions or decreasing stiffness to attain low resonance frequencies, this study introduces a novel piezoelectric MEMS microphone (PMM) design predicated on a flexibility-enhanced rotating structure. The proposed design utilizes an aluminum scandium nitride (Al0.8Sc0.2N) piezoelectric thin film with 20% scandium doping and incorporates four equivalent sensing units formed by four curved cutting lines centrally located on the chip. This configuration employs a nested arrangement of four cantilever beams to substantially increase vibration compliance, thereby effectively lowering the natural frequency without altering the chip’s external size. Three-dimensional finite element simulations reveal that, relative to traditional triangular cantilever beam architectures, the flexibility-enhanced rotating structure reduces the natural frequency from 15.6 kHz to 13.49 kHz while enhancing sensitivity from −44.6 dB to −40 dB. The device was fabricated via a comprehensive microfabrication process and subsequently characterized within a standardized acoustic testing environment. Experimental results indicate that the microphone attains a sensitivity of −43.84 dB at 1 kHz and exhibits a first resonance frequency of 13.5 kHz, closely aligning with simulation predictions. Furthermore, the signal-to-noise ratio (SNR) reaches 58.3 dB across the full range of human-audible frequencies. By leveraging the flexibility-enhanced rotating structure, this work achieves an optimal compromise between elevated sensitivity and reduced resonance frequency within a compact form factor, thereby offering a viable technical solution for the advancement of high-performance miniature acoustic sensors.