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April 26, 2026Journal of Composite Materials0 citations

Development of EMI shielding composites reinforced with Chromolaena odorata microfiber and bio-extracted carbon nanoparticles mechanical, and flammability performance

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JPJagannath PattarSDSendil Kumar DhandapanySMSam A. Masih

Key Points

  • This study aims to develop and evaluate a vinyl ester composite reinforced with Chromolaena odorata microfiber and biocarbon for EMI shielding capabilities.
  • Developed a vinyl ester composite with 40 vol.% Chromolaena odorata microfiber and varying biocarbon levels
  • Conducted mechanical, flammability, and dielectric performance tests
  • Utilized Scanning Electron Microscopy (SEM) for fracture analysis
  • VMB2 composite with 40 vol.% fiber and 3 vol.% biocarbon shows tensile strength of 121 MPa and flexural strength of 134 MPa
  • Achieved EMI shielding effectiveness of 29.7 dB with biocarbon loading
  • Demonstrated flammability reduction from 11.4 mm/min to 5.8 mm/min while maintaining UL-94 HB and V-0 ratings

Abstract

Effective electromagnetic interference (EMI) shielding is essential for safeguarding modern electronic systems, driving the need for lightweight and multifunctional composites. This study reports a novel vinyl ester composite reinforced with 40 vol.% silane-treated Odorata cellulose microfiber and varying silane-treated biocarbon contents, designed to achieve combined structural, EMI shielding, flammability, and dielectric performance. The VMB2 composite (40 vol.% fiber and 3 vol.% biocarbon) exhibited optimal mechanical properties, with tensile strength of 121 MPa, flexural strength of 134 MPa, impact energy of 3.19 J, and hardness of 82 Shore D, attributed to improved interfacial bonding and efficient stress transfer. EMI shielding effectiveness increased with biocarbon loading, reaching 29.7 dB, governed primarily by absorption-dominated attenuation. Flammability tests showed a reduced flame propagation rate from 11.4 to 5.8 mm/min while maintaining UL-94 HB and V-0 ratings. Dielectric permittivity and loss increased with biocarbon addition due to enhanced interfacial polarization. Scanning Electron Microscopic (SEM) analysis revealed a transition from brittle to reinforcement-dominated fracture. These results demonstrate that controlled biocarbon incorporation enables tunable, multifunctional vinyl ester composites suitable for electronic device enclosures, automotive electronic housings, communication equipment casings, and lightweight EMI shielding panels in aerospace structures.

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Cite This Study

Pattar et al. (2026) studied this question.

synapsesocial.com/papers/69edac794a46254e215b424bhttps://doi.org/10.1177/00219983261439214
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