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April 27, 2026HTM Journal of Heat Treatment and Materials0 citations

Non-Destructive Quantification of Residual Austenite in Bearing Steels using Harmonic Analysis of Eddy Current Signals

FAF. AlbrechtMBM. Tarik BoyrazMSM. Steinbacher

Key Points

  • The aim is to explore a quicker, non-destructive method to measure residual austenite in bearing steels.
  • Utilized multi-frequency electromagnetic testing for measuring austenite content in 100Cr6 and 100CrMn-Si6-4 steels.
  • Varied austenitising and tempering temperatures to create a range of austenite content.
  • Developed regression models to predict austenite content based on signal correlations.
  • Achieved strong correlations (r values up to 0.97) between eddy current signals and retained austenite content.
  • Demonstrated the potential for harmonic analysis of eddy current signals in quality control.
  • Identified that other microstructural changes may affect electromagnetic responses, needing consideration.

Abstract

Abstract Retained austenite is an essential structural component of rolling bearing steels, which significantly influences their mechanical and tribological properties. Although conventional quantification of the retained austenite content using X-ray diffraction provides high accuracy, it is time-consuming and unsuitable for process-integrated applications. Therefore, this study investigates the suitability of a multi-frequency electromagnetic testing method for the non-destructive determination of the retained austenite content in 100Cr6 and 100CrMn-Si6-4. A wide range of retained austenite contents was generated by systematically varying the austenitising and tempering temperatures. Strong correlations (r values of up to 0.97) were obtained between signal components and retained austenite content. Regression models based on these correlations enable reliable prediction of the retained austenite content. The results demonstrate the potential of harmonic analysis of eddy current signals for fast and process-oriented quality control of heat-treated components. However, additional microstructural changes may also influence the electromagnetic response and must be considered in robust quantitative evaluation.

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Cite This Study

Albrecht et al. (2026) studied this question.

synapsesocial.com/papers/69eefd9bfede9185760d4506https://doi.org/10.1515/htm-2026-0010
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