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May 6, 2026Journal of Rehabilitation and Assistive Technologies Engineering0 citationsOpen Access

3D printing and prostheses: The current state-of-the-art and future directions

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CSCatherine StaufferNBNathan W. BrantlyDBDylan W. Beam

Key Points

  • This review examines the current state of 3D printing in prosthetics and future research directions.
  • Narrative review of literature on 3D printing applications in prosthetics.
  • Focus on upper limb prostheses, socket design, and terminal attachments.
  • Analysis of cost, customization, and accessibility issues.
  • 3D printing offers lower-cost and personalized prosthetic options.
  • Clinical adoption remains limited by safety and durability concerns.
  • Future research should prioritize clinical trials for non-inferiority to conventional prostheses.

Abstract

Limb difference affects millions worldwide, with prevalence expected to rise due to increasing rates of diabetes and vascular disease. Despite the need for high-quality, functional prostheses, many individuals, particularly in low- and middle-income countries, lack access to affordable, customized prostheses. 3D printing offers a promising approach to address these gaps by enabling lower-cost, highly personalized prosthetic fabrication. This narrative review examines the current state of 3D printing in prosthetics, with a focus on upper limb prostheses, socket design, and terminal attachments. Although 3D printing has been used to produce functional prostheses, particularly in non-regulated settings, clinical adoption remains limited due to concerns regarding safety, durability, and a lack of high-quality evidence. This review highlights the advantages of 3D printing, including cost-effectiveness, customization, and accessibility, while also addressing key limitations such as material performance, regulatory challenges, and insufficient clinical validation. Future research priorities include rigorous clinical trials and performance testing to establish non-inferiority compared with conventional prostheses and to support broader clinical integration.

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Cite This Study

Stauffer et al. (2026) studied this question.

synapsesocial.com/papers/69fa979b04f884e66b53177fhttps://doi.org/10.1177/20556683261448197
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  5. 5Estimating the Prevalence of Limb Loss in the United States: 2005 to 20502008 · 2,831 citations