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May 9, 2026ACS Sustainable Chemistry & Engineering0 citations

Amorphous Metakaolin Interface Layer with Abundant Oxygen Vacancies Enabling High-Utilization Ah-Level Practical Zinc–Iodine Batteries

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CZC. ZhaoCWChenyue WuLZLumeng Zhou

Key Points

  • The aim is to enhance the lifespan and performance of zinc-iodine batteries by modifying the anode interface.
  • Engineered an oxygen-vacancy-rich amorphous metakaolin layer via thermal regulation.
  • Evaluated performance in symmetric and full cell configurations under specified cycling conditions.
  • Assessed cycling stability up to 39,800 cycles and practical applications in pouch cells.
  • KL-Ameta@Zn anode showed exceptional cycling stability for 1600 h at 5 mA cm–2.
  • Achieved 39,800 stable cycles at 5 A g–1 with 96.92% capacity retention.
  • 1 Ah pouch cell demonstrated robust cycling capability with a 66.7% Zn anode utilization rate.

Abstract

The intrinsically safe zinc–iodine (Zn–I2) battery is significantly constrained by the uncontrollable shuttle effect of polyiodide species and the accelerated parasitic reactions occurring on the Zn anode. To address the surface-determined degradation of Zn anode, interfacial modification presents a straightforward and effective mitigation strategy. Herein, we engineer an oxygen-vacancy-rich amorphous metakaolin (KL-Ameta) layer via thermal regulation to protect the Zn anode. This functional layer acts as a robust barrier against the dissolved polyiodides shuttle, blocking polyiodide migration and subsequent Zn anode corrosion. Furthermore, the unique amorphous structure and abundant defect sites of KL-Ameta synergistically homogenize the Zn2+ flux and electric field. Benefiting from the optimized interfacial kinetics, the KL-Ameta@Zn anode exhibits exceptional cycling stability for 1600 h at 5 mA cm–2 in a symmetric cell. Furthermore, the KL-Ameta@Zn||I2@AC full cell delivers an impressive lifespan of 39,800 stable cycles at 5 A g–1 with 96.92% capacity retention. Crucially, practical application is demonstrated in a 450 mAh pouch cell cycled steadily for 155 cycles. Even a 1 Ah pouch cell (9.5 cm × 9 cm) exhibits robust cycling capability under a high Zn anode utilization rate of 66.7%. This amorphous mineral engineering strategy provides a highly viable pathway for developing long-life and practical AZIBs.

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Cite This Study

Zhao et al. (2026) studied this question.

synapsesocial.com/papers/69fecfafb9154b0b82876b66https://doi.org/10.1021/acssuschemeng.6c02593
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