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May 12, 2026Biomass Futures0 citationsOpen Access

CPFD simulation of combustion and emission characteristics of corn stalk and sludge in a CFB boiler

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CJChunxia JiaZZZhiming ZhouMGMingyue Gu

Key Points

  • The central aim is to evaluate the effects of blending corn stalk with sewage sludge in a CFB boiler on combustion and emissions.
  • Utilized CPFD simulation methodology to evaluate combustion characteristics.
  • Analyzed the impacts of various sewage sludge blending ratios (0%-30%) at 80% moisture content.
  • Measured furnace temperature, gas emissions, and combustion stability across different sludge ratios.
  • Optimal sewage sludge blending ratio for emissions and stability was determined to be 15%.
  • At 20% sludge ratio, local furnace temperature dropped below 1100 K, increasing quenching risk.
  • NO emissions varied within a 5% range with negligible impact from co-combustion, while SO2 emissions remained low.

Abstract

This study investigates the co-combustion of corn stalk and high-moisture sewage sludge in a 130 t/h CFB boiler via CPFD simulation. Its novelty is revealing how sludge blending ratio couples with combustion stability, temperature, gas components, and NO x /SO 2 emissions, supporting harmless sludge disposal and green energy utilization.The results demonstrated that the optimal sewage sludge blending ratio was 15% under conditions of 80% moisture content. The introduction of sludge significantly impacted furnace temperature; when the sludge blending ratio reached 20%, the local average temperature within the furnace dropped considerably below 1100 K, posing a significant quenching risk. Therefore, the blending ratio should be maintained within a reasonable operational window. However, outlet NO emissions showed variations within a 5% range, demonstrating co-combustion exerted only minor influence on NO release. Furthermore, the sludge incorporation ratio increased in the range from 0% to 30%, local O 2 mole fraction at the exit increased by 15%, while the CO 2 mole fraction decreased by 15%, mitigating localized oxygen-deficient conditions observed in the furnace. SO 2 emissions remained consistently low, with co-combustion showing no discernible effect on SO 2 release.

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Cite This Study

Jia et al. (2026) studied this question.

synapsesocial.com/papers/6a02c2b9ce8c8c81e96403aahttps://doi.org/10.1016/j.bmf.2026.100047
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