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May 13, 2026ChemistryOpen0 citationsOpen Access

(Electro)chemical and Mechanical Degradation Studies of Commercial Proton Exchange Membranes in HCl/Cl 2 Systems for Hydrogen/Chlorine Production

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ARAlen RupnikJTJanvit TeržanGVGleb Veryasov

Key Points

  • This study examines the degradation of proton exchange membranes under specific electrolysis conditions.
  • Characterization through scanning electron microscopy and tensile strength testing
  • Evaluation of Nafion and Aquivion E98-09S membranes in HCl/Cl2 systems
  • Long-term operation testing in acidic environments
  • Nafion membranes showed surface degradation and chemical instability under acidic conditions
  • Aquivion E98-09S maintained structural integrity after 300 hours of operation
  • Membrane selection is crucial for efficiency in chlorine-rich electrochemical processes

Abstract

electrolysis conditions. Characterization techniques included contact angle measurements, tensile strength testing, thickness analysis, scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR-ATR), and long-term electrolysis testing. While Nafion membranes demonstrated good mechanical strength, they showed notable surface degradation and chemical instability under acidic conditions. In contrast, Aquivion E98-09S exhibited superior chemical resilience and structural integrity, even after 300 h of continuous operation in 20 wt% HCl. These findings underscore the importance of tailored membrane selection for chlorine-rich electrochemical systems and offer valuable insights for the development of more robust and durable PEM materials for halogen-based electrolysis technologies.

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Cite This Study

Rupnik et al. (2026) studied this question.

synapsesocial.com/papers/6a03cc1b1c527af8f1ecfffdhttps://doi.org/10.1002/open.202500549
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