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May 15, 2026Journal of Materials Science1 citationsOpen Access

Antifouling and antibacterial PES ultrafiltration membranes fabricated using an unmodified 3D printer-assisted casting platform

AAAhmet AydınFDFatma DemirciMOMehmet Orhan

Key Points

  • This research aims to develop ultrafiltration membranes with improved antifouling and antibacterial properties using a 3D printer-assisted casting method.
  • Utilized an unmodified 3D printer as a motion and temperature control platform for membrane fabrication.
  • Optimized casting parameters including temperature (30, 60, 90 °C) and speed (32.5, 65, 97.5, 130 mm s −1 ).
  • Incorporated a custom-synthesized N-halamine-based polymer into the casting solution for membrane modification.
  • N-halamine-modified membranes achieved pure water flux values between 60 and 239 L m −2 h −1 and bovine serum albumin rejection rates exceeding 90%.
  • The modified membrane exhibited a flux recovery ratio of approximately 109% post-chemical washing versus ~73% for unmodified membranes.
  • Chlorinated membranes inactivated Staphylococcus aureus and Escherichia coli within 15 minutes, showing a >5-log reduction.

Abstract

Abstract In this study, the fabrication of ultrafiltration membranes is reported through the innovative use of a commercial, unmodified 3D printer, which was utilized not as a printing tool but as a precisely controlled motion and temperature platform. This approach offers a novel, cost-effective, and reproducible alternative to conventional production methods, enabling improved control over fabrication parameters and enhanced reproducibility compared to conventional manual casting methods. Fabrication parameters were systematically optimized, initially by varying the casting temperature (30, 60, and 90 °C) at a fixed speed, and subsequently by modulating the casting speed (32.5, 65, 97.5, and 130 mm s −1 ) at the predetermined optimal temperature. To impart antifouling and antibacterial functionality, a custom-synthesized N- halamine-based polymer was incorporated into the optimized casting solution to create N- halamine-modified membranes. The resulting membranes exhibited thicknesses ranging from 103 to 152 µm, with pure water flux values between 60 and 239 L m −2 h −1 and bovine serum albumin rejection rates consistently exceeding 90%. Notably, the N- halamine-modified membrane demonstrated a flux recovery ratio of approximately 109% after chemical washing, significantly surpassing the ~ 73% flux recovery ratio of its unmodified counterpart. Furthermore, the antibacterial assays demonstrated that the chlorinated, modified membrane effectively inactivated both Staphylococcus aureus and Escherichia coli within 15 min (> 5-log reduction), whereas the control membranes showed no significant antibacterial activity. In addition, porosity and pore size analyses confirmed that the membrane structure was preserved after modification and chemical cleaning, while long-term stability tests indicated stable immobilization of the N-halamine polymer within the membrane matrix. These findings establish a 3D printer-assisted casting approach as a feasible strategy for membrane fabrication and highlight N- halamine incorporation for creating membranes with enhanced and regenerable antifouling and antibacterial performance. Graphical abstract

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Cite This Study

Aydın et al. (2026) studied this question.

synapsesocial.com/papers/6a06b888e7dec685947aaf02https://doi.org/10.1007/s10853-026-12884-9
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