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May 17, 2026npj Flexible Electronics0 citationsOpen Access

A 3D printing-enabled soft continuum robot with integrated sensing for multi-purpose predictions with machine learning

GGGuo Liang GohCYChunpeng YuKWKyohei Watanabe

Key Points

  • This research aims to develop a soft continuum robot that integrates intrinsic sensing for shape prediction using machine learning.
  • Integrated conductive polymer composite in a lattice structure for sensing.
  • Used a tendon-driven system with three motors for actuation.
  • Employed a Conformer-based neural network for state estimation using resistance time-series data.
  • Achieved an end-effector RMSE of 6.3 mm and a mean position error of 3.8 mm for shape reconstruction.
  • Demonstrated reliable strain sensing and accurate shape reconstruction under external loads.
  • Successfully predicted the geometry of grasped objects using the soft continuum structure.

Abstract

Soft continuum robots enable dexterous manipulation but present challenges for shape sensing due to their continuous deformability. We report a soft continuum robot that integrates a conductive polymer composite (CPC) based on graphite and PDMS directly into a node-based lattice structure for intrinsic sensing, coupled with a neural network for near-real-time shape reconstruction. The CPC serves both as the structural material and a distributed strain sensor, with multiple mesh-like sensing segments embedded along the robot to preserve compliance without external sensors. A tendon-driven system with three motors enables actuation, while a compact data acquisition unit monitors resistance changes in the CPC network. To address the nonlinear and hysteretic response of the CPC, we employ a Conformer-based neural network that fuses resistance time-series with tendon inputs for state estimation. Experiments show reliable strain sensing and accurate shape reconstruction even under external loads, while the trained reconstruction model achieved an end-effector RMSE of 6.3 mm and a mean position error of 3.8 mm. In addition, we demonstrate the capability to accurately predict the geometry of grasped objects using the self-sensing soft continuum structure. This approach enables near-real-time proprioception without compromising flexibility, with potential applications in biomedical manipulation and remote inspection.

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Cite This Study

Goh et al. (2026) studied this question.

synapsesocial.com/papers/6a095ac47880e6d24efe0a99https://doi.org/10.1038/s41528-026-00589-7
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