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May 17, 2026Nature Communications0 citationsOpen Access

Single-parameter programmed thermomechanical actuation via 3D-printed helical director fields in liquid crystal elastomers

YSYuxuan SunBSBoxi SunZZZhengqing Zhu

Key Points

  • This research aims to enhance the actuation capabilities of liquid crystal elastomers (LCEs) through a novel 3D printing approach. By manipulating the helix angle, the study seeks to enable diverse shape changes and programmable memory functions in soft robotics.
  • Developed a rotational 3D printing method embedding helical director fields in LCE filaments.
  • Tuned the helix angle to control actuation modes such as contraction, elongation, and twisting.
  • Demonstrated applications in self-partitioning grippers and reprogrammable guidewires.
  • Achieved programmable actuation responses by varying the helix angle, enabling diverse shape changes.
  • Successfully created self-partitioning grippers and adaptative robots that perform tasks without external circuitry.
  • Enabled rewritable memory through localized heating of magnetic-LCE segments, enhancing functionality.

Abstract

Abstract Stimuli-responsive material like liquid crystal elastomers (LCEs) hold great promise for untethered soft machines, yet conventional extrusion-based 3D printing restricts their molecular alignment strictly to the uniaxial deposition path. This inherent constraint strongly couples the actuation mode to the printed geometry, typically requiring complex multi-material architectures or spatially structured stimuli to achieve multimodal behaviors. Here we introduce a rotational 3D printing approach that embeds a helical director field within LCE filaments, enabling multimodal actuation controlled by a single fabrication parameter: the helix angle ( θ ). Tuning θ programs each filament to contract, elongate, twist or remain macroscopically invariant when heated, decoupling actuation from device geometry. Spatial gradients in θ create a hierarchy of activation temperatures, yielding sequential shape changes under uniform heating. Localized heating of the magnetic-LCE composite segments allows their magnetic domains to be reoriented, making the shape programs rewritable and enabling switchable volatile and non-volatile memory. We demonstrate these capabilities in self-partitioning grippers, multimodal/color robots and reprogrammable guidewires that perform multi-step or adaptive tasks without external circuitry. By encoding actuation modes, deformation sequences, and memory in a single parameter, this approach establishes a paradigm of material-encoded programmability and points toward monolithic soft robots and reconfigurable structures.

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Cite This Study

Sun et al. (2026) studied this question.

synapsesocial.com/papers/6a095c3f7880e6d24efe2591https://doi.org/10.1038/s41467-026-73204-y
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