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May 21, 2026AIP Advances0 citationsOpen Access

Fault diagnosis method for lithium-ion battery cells based on information granularity and dynamic segmentation slope

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CXCheng XiangYZYiming ZhangJLJiang Liu

Key Points

  • This study aims to develop a new fault diagnosis method for lithium-ion battery cells that enhances early fault detection and safety.
  • Voltage data was denoised using locally weighted scatterplot regression.
  • Segmented-slope features were extracted from voltage signals to differentiate between healthy and faulty cells.
  • A dynamic threshold model based on Manhattan distance and three-sigma criterion was implemented for fault detection.
  • The proposed method showed high accuracy in tests with four labeled vehicles, including one healthy and three with faults.
  • Early fault detection was enhanced compared to traditional methods.
  • The adaptive threshold mechanism improved fault location identification.

Abstract

With the development of new energy technologies, electric vehicles are becoming increasingly popular. Early battery fault detection is crucial for ensuring personal safety and minimizing property damage. However, traditional fault diagnosis methods often have difficulty detecting early-stage faults. To address this challenge, in this study, we propose a novel electric-vehicle battery fault diagnosis method that integrates information granularity and the segmented-slope feature. First, the original voltage data are denoised using the locally weighted scatterplot regression algorithm. Second, segmented-slope features are extracted from the voltage signal to enhance the distinction between healthy and faulty cells. Next, information granularity theory is applied to select the reference cell. The quality of each individual cell’s feature curve was evaluated based on its granularity value, and the mean granularity of the selected cells was then used to construct the reference feature cell. Finally, a dynamic threshold model, constructed based on the Manhattan distance and three-sigma criterion, provides an adaptive threshold adjustment mechanism for early warning and fault location. In the current tests involving four labeled vehicles (one normal and three with internal short circuit faults), the accuracy of this method was very high.

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Cite This Study

Xiang et al. (2026) studied this question.

synapsesocial.com/papers/6a0ea1c1be05d6e3efb60865https://doi.org/10.1063/5.0319496
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