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May 26, 2026Applied Sciences0 citationsOpen Access

Research and Application of a New Mode of Coal Mine Solid Backfill Mining and Its Intelligent Key Technology

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KYKang YangQZQiang ZhangTZTingcheng Zong

Key Points

  • This study aims to enhance coal mine solid backfill mining through intelligent technologies to improve efficiency and reduce costs.
  • Literature review and theoretical analysis conducted.
  • Field measurements were taken to propose three new backfilling modes.
  • Developed a key technology framework based on PLC control and PID algorithms.
  • Intelligent solid backfilling system doubled monthly coal output and improved backfilling efficiency by 50%.
  • Coal content in gangue discharge was maintained below 4%, demonstrating effective separation.
  • Reduced workforce by 8–10 workers while ensuring stable operation and precise ground deformation control.

Abstract

Comprehensive mechanized solid backfilling technology exhibits significant advantages in solid waste disposal, “three-under” coal mining, and dynamic disaster control. However, its large-scale application is constrained by low production efficiency, high unit production cost, and high labor intensity. Therefore, industrial upgrading through intelligent technologies is urgently required. In this study, methods including literature review, theoretical analysis, and field measurements are employed to propose three backfilling modes. The configurations of the six core subsystems under each mode are systematically summarized, and the core definition of an intelligent backfilling mine is established. Furthermore, a key technology framework for intelligent backfill mining is developed, based on PLC control and PID algorithms, with a closed-loop architecture centered on “perception–decision–execution.” Engineering applications demonstrate that the surface gangue intelligent pretreatment system achieves functions including automatic vehicle washing, intelligent dust suppression spraying at discharge points, dynamic metering during conveying, and adaptive adjustment of feeding systems. The intelligent surface-to-underground coal gangue vertical feeding system enables full silo alarm and level regulation. The underground jigging intelligent separation system realizes intelligent jigging ratio adjustment, intelligent bed layer measurement and control, and intelligent air volume regulation, with the coal content in gangue discharge maintained below 4%. At the working face, the intelligent solid backfilling system doubles monthly coal output, boosts backfilling efficiency by 50%, and cuts the workforce by 8–10 workers. The intelligent backfilling effectiveness monitoring system operates stably, with a working face weighting factor of 1.12 and precise ground deformation control within Grade I limits.

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Cite This Study

Yang et al. (2026) studied this question.

synapsesocial.com/papers/6a1538ebb5d9c58d83e8c97ehttps://doi.org/10.3390/app16115264
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