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May 31, 2026Batteries0 citationsOpen Access

Investigation of Thermal Runaway Propagation Behavior of 280 Ah LiFePO4 Battery and Pack Under Overheating Conditions

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KCKai CaoHZHao ZhengXWXu Wu

Key Points

  • This study aims to investigate the thermal runaway propagation characteristics of 280 Ah LiFePO4 batteries under overheating conditions.
  • Experimental investigations conducted on single batteries and module packs.
  • Dual-side heating applied to trigger thermal runaway.
  • Analysis of temperature behavior and safety valve response during thermal runaway events.
  • Safety valve opening timing showed stochastic behavior, depending on average surface temperature.
  • Three main temperature phenomena observed: decline, abrupt spikes, and peak temperatures.
  • Temperature signals detected internal processes of thermal runaway earlier than smoke signals.

Abstract

The extensive utilization of LiFePO4 (LFP) batteries in energy storage facilities has been impeded by the inherent property of thermal runaway (TR). This study examines the TR propagation characteristics of 280 Ah LFP batteries and their module through the application of dual-side heating to trigger TR. Experimental investigations on single battery TR reveal that the timing and temperature at which the battery safety valve opens exhibit stochastic behavior. Moreover, a correlation is observed between the time required for the safety valve to open and the average surface temperature of the battery, with longer durations corresponding to higher temperatures. Surface temperature variations in batteries manifest in three primary phenomena: temperature decline, abrupt temperature spikes, and peak temperatures. In TR experiments involving packs, it is depicted that temperature signals can detect internal development processes earlier than smoke signals when TR initiates within the module. Heat transfer within batteries of the same sub-module primarily occurs through conduction, exhibiting an average heat transfer fraction of 25.8%. These findings hold significant implications for enhancing early detection systems for TR in both batteries and modules.

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Cite This Study

Cao et al. (2026) studied this question.

synapsesocial.com/papers/6a1bd2375783ba022b6fda5fhttps://doi.org/10.3390/batteries12060195
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