Photothermal solar assisted Madhuca diethyl ether fuel processing for LHR engines with AI-based performance and yield prediction

This study investigates the combustion, performance, and emission characteristics of biodiesel blends derived from Madhuca longifolia oil with diethyl ether (DEE) as an oxygenated additive in a diesel engine. Prior to fuel preparation, Fourier Transform Infrared (FTIR) analysis was conducted to verify the chemical composition of the extracted oil, confirming the presence of triglyceride structures and long-chain fatty acids characteristic of Madhuca longifolia oil. A solar-assisted preheating mechanism was incorporated during oil extraction to reduce energy consumption and improve yield consistency. The system was further integrated with a 250 Wp solar photovoltaic (PV) panel (efficiency ~ 17%, Voc = 37 V, Isc = 8.5 A, MPPT = 30 V/8 A) to power auxiliary loads such as the fuel metering unit, sensors, and control panel. This renewable integration enabled 100% solar contribution for auxiliary components, saving approximately 1.04 kWh/day of grid electricity and achieving an estimated reduction of about 151 kg of CO2 emissions annually. Four fuel types were evaluated: Diesel, MB100 (pure biodiesel), MB20D80 (20% biodiesel, 80% diesel), and MB5DEE5D90 (5% biodiesel, 5% DEE, 90% diesel). Among these, MB5DEE5D90 demonstrated comparatively improved performance, showing an 8% increase in Brake Thermal Efficiency (BTE) and a 10% reduction in Brake-Specific Fuel Consumption (BSFC) compared with diesel. Emission analysis indicated reductions of approximately 20% in CO and 18% in HC emissions, while life-cycle assessment suggested around 40% lower combustion-phase CO2 emissions. Heat release rate analysis indicated earlier and more efficient combustion behavior. Additionally, LSTM-based predictive modeling showed lower error margins compared with RNN, demonstrating improved prediction accuracy for engine performance parameters.