Production and Characterization of Poly(lactic acid) and Poly(ε-caprolactone) Films Enriched with Pomegranate Peel Extract: Toward Biodegradable and Sustainable Food Packaging

Recently, more sustainable and biodegradable packaging materials have begun to attract attention in food packaging due to major, rising concerns related to plastic usage. This study aims to develop and characterize biodegradable food packaging materials, namely poly(lactic acid) (PLA) and poly(ε-caprolactone) (PCL) enriched with pomegranate peel extract (PoPE). Firstly, the optimal extract selected was a 24 h maceration of PoPE with 60% ethanol, after production with different solvents and methods. PLA- and PCL-based films were produced via melt compounding with the addition of PoPE at different concentrations (1, 3, 5 and 10%, w/w). FTIR confirmed that the PoPE did not modify the chemical backbones of PLA or PCL, with only a more pronounced O–H band in PCL, suggesting mainly non-covalent/physical interactions. UV–Vis spectroscopy showed tunable warm coloration and strong UV shielding with reduced transparency; for PLA ~3–5 wt.%, PoPE enabled near-complete UV blocking, while PCL achieved very high UV protection even at low loadings. PoPE improved toughness in PLA (3–5 wt.%) and maintained ductility in PCL (1–10 wt.%). PoPE-added PLA and PCL films maintained thermal stability up to 10 wt.% according to TGA results. DSC/XRD indicated a matrix-dependent crystallization response. PLA remained largely amorphous, whereas PoPE promoted PCL crystallinity without changing polymer crystal polymorphs. SEM images revealed homogenous dispersion of PoPE in the films.