A Comprehensive Evaluation of Produced-Water Reuse Potential for Cementing Operations in the Delaware Basin

Freshwater demand for cementing operations in the Delaware Basin continues to increase with expanding unconventional development, creating a high demand for an alternative source of water. This study develops a chemistry screening and operational framework to evaluate the reusability potential in cementing operations in the Delaware Basin. A three-tier screening system for the produced-water samples was established by using the major-ion chemistry, total dissolved solids (TDS), pH, and saturation index (SI) thresholds derived from the cement literature and American Petroleum Institute (API) guidelines. The results of the geochemical screening aid in classifying the water samples into four suitability categories: Excellent/Preferred, Good/Suitable, Moderate/Marginal, and Poor/Unsuitable. The results suggest that the samples obtained from the Loving, Pecos, Reeves, Eddy and Lea counties meet the criteria for reuse in cementing operations with minimal conditioning. To assess the feasibility of operational use, a probabilistic forecasting model was developed to predict the cement water demand in 2026 for the basin. Linear regression of historical drilling trends between 2015 and 2025 showcased that approximately 3595 new wells will be drilled, with an average well depth of 21,778 ft. To evaluate whether the produced-water volumes in the basin are adequate for reuse in cementing, a Monte Carlo simulation (10,000 iterations) estimated an annual cementing water requirement centered at 6.16 MMbbl/year (P50). Produced-water availability from wells classified as Excellent/Preferred was also modeled probabilistically, using uncertainty in the water–oil ratio (WOR), estimated ultimate recovery (EUR), and forecast duration. These results demonstrate the potential for produced-water reuse to reduce freshwater demand for cementing operations in the Delaware Basin.