A Review of Nanomaterials in Heavy-Oil Viscosity Reduction: The Transition from Thermal Recovery to Cold Recovery

Heavy oil and extra-heavy oil represent mobility-limited petroleum resources because supramolecular associations of asphaltenes and resins, together with strong interfacial resistance, generate extremely high apparent viscosity. In recent years, nanotechnology has emerged as a promising approach for viscosity management and enhanced oil recovery (EOR). This review critically examines recent advances in nano-assisted viscosity reduction from a reservoir-operational perspective and organizes the literature into two field-relevant categories: metal-based and non-metal nano-systems. Metal-based nanoparticles (NPs) mainly promote catalytic aquathermolysis and related bond-cleavage and hydrogen-transfer reactions under hydrothermal conditions, enabling partial upgrading and persistent viscosity reduction during thermal recovery. In contrast, non-metal nano-systems—particularly silica- and graphene-oxide-derived materials—primarily operate through interfacial and structural regulation mechanisms at low or moderate temperatures. These effects include wettability alteration, interfacial-film stabilization, modification of asphaltene aggregation behavior, and the formation of dispersed-flow regimes such as Pickering-type emulsions that reduce apparent flow resistance in multiphase systems. Beyond summarizing nanomaterial types, this review emphasizes reservoir-scale considerations governing field applicability, including brine stability, NPs transport and retention in porous media, and formulation compatibility. Comparative analysis highlights the distinct operational windows of thermal catalytic nano-systems and cold-production nano-systems, providing a reservoir-oriented framework for designing nano-assisted viscosity-reduction technologies.