PbS-Decorated TiO2 Nanotubes via SILAR for Enhanced Wear and Corrosion Protection in Technical Coatings

TiO2 nanotubes were synthesized using the anodization method on Ti foils and decorated with PbS nanoparticles by the SILAR method at different cycle numbers (10, 15, 20, 25, and 30). These samples were characterized using SEM, TEM, XRD, and microhardness tests. Morphologically, the PbS nanoparticles were evenly dispersed on TiO2 nanotubes in the shape of small spheres. With an increase in the number of cycles, the size and shape of the nanoparticles increased. This also affected the structure and crystallinity of the PbS NPs, as the crystallite size of PbS increased. The in-depth analysis of the tribological characteristics of the coatings conducted using the scratch test allowed us to evaluate the adhesion of the coatings, a crucial aspect in determining their effectiveness and durability. Furthermore, we found that the wear resistance of the coatings increased with the number of PbS cycles up to 15 cycles. However, for the samples with higher size distribution and crystallite size, such as those with more than 15 cycles, the microhardness continued to decrease. This indicates that the addition of PbS can improve the durability of TiO2 coatings, making them a potential candidate for advanced surface coatings in demanding engineering applications. Electrochemical measurements were conducted to assess the corrosion resistance of the samples. The electrochemical impedance spectra (EIS) results revealed that the PbS/TiO2 coatings with 15 deposition cycles exhibited the most effective corrosion resistance, with a dense and uniform distribution of PbS nanoparticles forming a compact barrier that effectively protects against corrosion. The charge transfer resistance (Rct) and the absorption capacitance (Qab) values were higher for the 15-cycle sample (4.49 Ω·cm2 and 0.9 Fsn−1cm−2, respectively).