Preparation of a Novel Fe/Ca Modified Chlorella Biochar for Phosphorus Removal from Mariculture Tail Water by Response Surface Methodology

Excessive phosphorus discharge from aquaculture effluent significantly contributes to coastal eutrophication, while conventional adsorbents exhibit limited phosphorus removal efficiency in high-salinity, weakly alkaline seawater effluent. This study developed iron/calcium co-modified chlorella biochar (FCBC) through co-impregnation and high-temperature pyrolysis, optimizing the preparation process via the Box–Behnken response surface method. The optimal conditions were identified as an iron concentration of 2.5 mol/L, a calcium concentration of 2.0 mol/L, a pyrolysis temperature of 717 °C, and a duration of 113 min. Under these conditions, FCBC achieved a phosphorus removal rate of 93.23% within 3 h, which was significantly higher than that of the unmodified Chlorella biochar (BC, <8% within the same reaction time). The Fe/Ca co-modification endowed FCBC with a positively charged surface, an increased average pore size of 22.773 nm, and good magnetic responsiveness (saturation magnetization of 6.68 emu·g−1). FCBC demonstrated remarkable adaptability, achieving over 97% phosphorus removal across a pH range of 3 to 11, salinity levels of 5 to 40‰, and phosphorus concentrations of 1 to 15 mg/L. Its adsorption kinetics conformed to pseudo-second-order kinetics (R2 = 0.987) and the Freundlich model (R2 = 0.971), with efficient phosphorus removal primarily attributed to iron–calcium synergistic effects. FCBC presents significant potential for phosphorus treatment in marine aquaculture effluents.